Energy Storage Cabinets & EV Charging Enclosures Customization

Xingyuan Electric (Suzhou) is based in Lili Town, Wujiang District, a sheet metal enclosure manufacturer for the new energy and storage industry. We build energy storage battery cabinets, PCS cabinets, BMS control cabinets, storage containers (battery cabins), EV charger enclosures and battery racks. With 52 staff, a 5,000+ m2 base and 20+ laser cutting and CNC machines, we cover IP rating, thermal management and fire routing, support air/liquid cooling and indoor/outdoor use, and deliver in 7-15 days with factory visits welcome.

A storage system is essentially电芯, PCS and BMS housed in a safe, reliable, serviceable metal shell. The enclosure's IP rating, cooling structure, fire routing and seismic design decide the system's life and safety margin. Xingyuan's complete laser-cut, CNC-bent, welded and powder-coated line bakes these requirements into the sheet metal instead of bolting them on later.

Why energy storage relies on sheet metal enclosures

Storage and charging cabinets are not "iron boxes" — they carry high voltage, high current and thermal risk. The enclosure delivers four functions: ① protection against dust, rain, salt mist and impact; ② thermal management via ducts, fins and insulated chambers; ③ safety isolation with fire-agent routing, pressure relief and strong/weak separation; ④ structure & seismic for rack load, vibration and transport fixing.

The three-piece storage cabinet set: battery / PCS / BMS

Battery cabinet

Carries modules and cluster busbars; focus on load frame, vent ducts, fire预留 and insulation; supports air/liquid-cooled base.

PCS cabinet

Houses the power conversion module; high heat, so ducts, fins and strong/weak分区 matter; door/skin can be thickened for noise.

BMS cabinet

Houses BMS, busbar and distribution; EMC, wiring channels and service space; weak and power zones separated.

Storage container (battery cabin) sheet metal

A storage container integrates battery clusters, PCS, thermal and fire into a standard box. Sheet metal focuses on three points: protection — sealed seams, waterproof gaskets, salt-mist resistance (IP54-IP55 outdoor); thermal — sealing and insulation where air ducts or liquid lines cross the wall; fire routing — structural预留 for gas fire pipes, detectors and relief. We build the shell, inner frame, cable trays and equipment brackets, reserving all wall-penetration interfaces.

Tip: Confirm IP rating, cooling form (air/liquid) and fire code at drawing stage — earlier预留 costs far less.

EV charger enclosures: outdoor rating and cooling

Charger enclosures run outdoors year-round; design balances dust/water proofing, UV resistance and power-module cooling. AC enclosures start at IP54; DC fast chargers need forced ducts, vents and insect screens, with预留 for metering, card and comms modules. We build the shell, door, pole and base, with weather-proof coating and custom silk-screen.

Charger enclosure: Tell us power, mount (wall/pole/floor), IP rating and cooling — we assess quickly.

Battery rack: load and seismic

The rack is the load-bearing骨架. Core is static load (per-shelf and total), dynamic & seismic (transport and quake), and insulation & earthing. We calculate by cell/module weight, add stiffeners and provide limiters and transport fixing.

Custom process: build-to-drawing to sample to mass production

Confirm

Send dimensions, mount, IP, material, finish and附件 — we assess process and lead time.

Sample

Small batch sample to confirm accuracy, holes, finish and structure before mass run.

Mass

Standard inspection and QC; 7-15 days typical; capacity can be locked for priority.

Storage cabinetBuild-to-drawingAir/Liquid coolingOutdoor IPFire预留Factory visit

FAQ

How to choose the storage cabinet IP rating?

Indoor cabinets IP30-IP54; outdoor containers and chargers from IP54, with gaskets and roof up to IP55. Coastal/humid/dusty sites should raise the rating and add salt-mist protection.

How to预留 fire routing in a container?

Reserve structural interfaces for gas fire pipes, detector lines and relief at design stage; seal and insulate wall penetrations. Confirm the fire code early.

Do you support air and liquid cooling?

Yes. Air cooling via ducts and fins; liquid cooling via base and sealed wall penetrations — built to your drawing.

How is rack load calculated?

Static and seismic calculation by cell/module weight sets shelf thickness, stiffeners and total rating, with limiter and transport fixing.

Charger mount options?

Wall, pole and floor bases; weather-proof coating and custom silk-screen by power and site.

Lead time and MOQ?

7-15 days typical; small batches and samples supported; non-standard build-to-drawing assessed by complexity.

Can we visit the factory?

Yes. Based in Lili Town, Wujiang, Suzhou; customers from Suzhou, Wuxi, Shanghai, Kunshan can visit, inspect and sample.

Energy Storage & EV Charging series

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